Improving Pulse Processing with JS Vibro’s Screening and Blending Solutions
Pulses such as lentils, chickpeas, moong, and toor dal are essential in daily diets and processed into a wide range of food products like flours, instant mixes, and snack items. To maintain food-grade quality and consistency, manufacturers need to ensure proper cleaning, uniform particle size, and precise mixing.
A pulse processing company partnered with JS Vibro to address key issues in their production line—namely, contamination with husk, uneven particle sizes, and inconsistent mixing with spices or additives. To solve this, JS Vibro installed its Vibro Sifter and Ribbon Blender into their system.
The Vibro Sifter was used to screen pulses, removing dust, husk, and broken grains. This improved raw material quality and protected downstream equipment. The Ribbon Blender was then employed to mix pulses with seasoning agents, oils, or fortifying ingredients—ensuring even distribution without damaging the texture.
The result: higher product quality, better hygiene, reduced manual handling, and improved operational efficiency.
Key Benefits of JS Vibro:
- Cleaned, Uniform Pulses: Effective grading and de-dusting
- Even Coating of Additives: Precise mixing for roasted or seasoned pulses
- Food-Grade Design: Stainless steel build for safe, hygienic handling
- Labor-Saving Automation: Reduced dependency on manual sorting and blending
- Faster Turnaround: Efficient cleaning and easy batch transitions
Ideal Applications:
- Pulses for retail packaging
- Pre-mix ingredients for dals
- Seasoned and roasted pulse snacks
- Protein-rich flour production
