Precision Sieving & Blending Solutions for Ceramic Powder Processing – Powered by JS Vibro
Ceramic powders—ranging from kaolin, alumina, and zirconia to feldspar and silica—are critical in applications where purity, particle uniformity, and precise composition directly impact product quality and performance. Issues like agglomerates, contamination, or poor blending can result in cracks, uneven firing, or surface defects.
A leading ceramics manufacturer partnered with JS Vibro to enhance their raw material processing—ensuring dust-free handling, refined particle sizing, and homogenous additive distribution across high-performance ceramic applications.
Purpose-Built Systems for Ceramic Powder Handling
Vibro Sifter was used to sieve out grit, oversized particles, and contaminants from powders like alumina, ball clay, talc, and quartz—delivering a fine, consistent base ready for molding, pressing, or slurry preparation.
Ribbon Blender enabled the uniform blending of ceramic powders with plasticizers, binders, colorants, or performance enhancers—ensuring even compaction and uniform firing results in tiles, components, or specialty parts.
Distinct Advantages of JS Vibro in Ceramic Powder Processing:
- Fine Particle Sieving (Up to 500 mesh): Ideal for smooth texture and tight dimensional control
- Dust-Tight, Hygienic Operation: Enhances workplace safety and minimizes material loss
- Abrasion-Resistant Design: Built for tough, mineral-rich powders
- Uniform Additive Distribution: Ensures consistent shrinkage, density, and color
- Quick Cleaning & Changeover: Supports batch versatility for different ceramic grades
Perfect For:
- Tile body and glaze preparation
- Advanced ceramics (alumina, zirconia, silicon carbide)
- Electrical insulators and technical components
- Dental and sanitary ceramics
- Ceramic pigments and frit mixing