High-Efficiency Sieving & Blending Solutions for Iron Powder – Engineered by JS Vibro
Iron powder is a core ingredient in powder metallurgy, welding, magnetic materials, brake pads, and chemical catalysts. With its fine, dense, and often reactive nature, iron powder requires accurate particle sizing, low-dust handling, and uniform blending to ensure safe processing and consistent performance.
A leading metal components manufacturer partnered with JS Vibro to optimize their iron powder preparation—addressing issues like agglomeration, contamination, and blend inconsistencies while improving overall process safety and output.
Purpose-Built Systems for Iron Powder Applications
Vibro Sifter was deployed to accurately sieve iron powder across mesh sizes (up to 300 mesh), removing oversize particles, scale, and unwanted contaminants—ensuring consistent particle distribution for sintering, mixing, or compaction.
Ribbon Blender enabled precise, homogeneous blending of iron powder with graphite, lubricants, copper, or alloying agents—ensuring uniform performance in metallurgical and chemical applications.
Distinct Advantages of JS Vibro in Iron Powder Processing:
- Heavy-Duty, Abrasion-Resistant Design: Built for dense, metallic materials
- Dust-Tight Sieving: Minimizes oxidation risk and improves shop-floor safety
- Precision Blending: Ensures uniform alloying and chemical consistency
- Fast Cleaning & Changeovers: Ideal for switching between grades or formulations
- Magnetic Component Compatibility: No particle interference or cross-contamination
Perfect For:
- Powder metallurgy (PM) applications
- Welding electrodes and flux blends
- Magnetic component manufacturing
- Brake pads and friction materials
- Chemical catalysts and iron-rich blends