Efficient Sieving & Mixing Solutions for the Bio-Gas Industry – Powered by JS Vibro
In bio-gas production, feedstock consistency is crucial. Whether processing agricultural residues, food waste, cow dung, or organic sludge—removing contaminants and achieving homogenous blending directly affects digestion efficiency, gas yield, and plant reliability.
A leading renewable energy company partnered with JS Vibro to improve their biomass preprocessing—resolving issues like clogging, uneven feed consistency, and foreign matter interference in anaerobic digesters.
Purpose-Built Systems for Bio-Gas Feedstock Preparation
Vibro Sifter was used to separate oversized solids, plastic fragments, stones, and contaminants from shredded organic material—ensuring clean, flowable biomass ready for digestion.
Ribbon Blender enabled the even mixing of diverse organic inputs such as poultry litter, silage, food waste slurry, or press mud—improving microbial access and digestion rates by providing a uniform carbon-to-nitrogen (C:N) ratio across batches.
Distinct Advantages of JS Vibro in Bio-Gas Plant Operations:
- Reliable Contaminant Removal: Protects pumps, pipes, and digester components
- Uniform Feed Blending: Maximizes methane generation and digestion efficiency
- Low Maintenance Design: Handles fibrous, semi-wet, or sticky biomass with ease
- Robust, Corrosion-Resistant Build: Suitable for acidic or wet organic matter
- Custom Capacities: From small-scale digesters to industrial bio-gas plants
Perfect For:
- Agricultural waste & slurry preprocessing
- Food processing plant waste handling
- Municipal organic waste and compost feed
- Cattle dung and poultry litter treatment
- Co-digestion facility feedstock blending