Efficient Sieving & Blending Solutions for Copper Sludge Recovery – Engineered by JS Vibro
Copper sludge—generated from electroplating, etching, or metal polishing processes—contains valuable metal content but poses significant handling challenges due to its high moisture, stickiness, and abrasive nature. To extract usable copper or prepare sludge for safe disposal, efficient separation, drying, and mixing systems are essential.
A metal recycling facility partnered with JS Vibro to optimize their copper sludge treatment—focusing on contaminant removal, moisture reduction, and preparation for smelting or safe handling.
Purpose-Built Systems for Copper Sludge Processing
Vibro Sifter was used to classify dried or semi-dry copper sludge, removing oversized grit, contaminants, and non-metallic particles—improving recovery efficiency and feed uniformity for downstream smelting or pelletizing.
Ribbon Blender enabled controlled mixing of copper sludge with drying agents, binders, or fluxes—preparing consistent blends for briquetting, refining, or waste solidification, while minimizing dust and material loss.
Distinct Advantages of JS Vibro in Copper Sludge Handling:
- Robust, Abrasion-Resistant Design: Built for heavy-duty metal and mineral waste
- Moisture-Tolerant Sieving: Ideal for semi-wet or dried sludge classification
- Contaminant Separation: Enhances metal purity and recycling efficiency
- Uniform Additive Mixing: Prepares sludge for smelting, sintering, or disposal
- Dust-Controlled Operation: Improves safety and material recovery rates
Perfect For:
- Copper sludge from electroplating or PCB recycling
- Metal recovery in battery or electronics industries
- Sludge drying and preparation for briquetting
- Flux and binder mixing for smelting feed
- Solidification of hazardous metal-bearing waste
