Enhancing Flour Processing Efficiency in the Food Industry
Flour plays a vital role in the food industry, especially when it comes to producing consistent and high-quality snacks, bakery items, and ready-to-eat products. A leading snack manufacturer was facing operational inefficiencies due to inconsistent processing of flours like Maida, Besan, and other variants. Their manual system led to issues such as contamination, uneven blending, material wastage, and low output, all of which directly affected product quality and shelf life.
To overcome these challenges, the company turned to JS Vibro for a customized solution. We provided a complete flour handling system that included a high-performance Vibro Sifter and a Ribbon Blender specifically designed for processing flours such as Maida and Besan. The Vibro Sifter efficiently removed foreign particles like stones and threads, while the Ribbon Blender ensured uniform mixing of flour with other ingredients.
Additionally, the system met all hygiene standards required for food-grade processing. With our equipment in place, the client achieved faster, safer, and more consistent production, proving that investing in advanced flour processing technology is essential for staying competitive in the food industry.
Key Features:
- Food-grade stainless steel (SS304) contact parts.
- Dust-proof design with closed lid and outlet flanges.
- Mesh change flexibility (30 to 100 mesh depending on product).
- Discharge valve with no dead zones to prevent residue buildup.
Results & Benefits
After implementation, the snack unit reported:
- 95% impurity removal rate in Maida and Besan.
- 30% faster blending time due to uniform batch processing.
- Zero product loss from transfer or spillage.
- Compliance with FSSAI & ISO standards for hygiene and consistency.
