Simplify RTE production and improve batch consistency with JS Vibro’s hygienic mixing and screening solutions
In today’s fast-paced world, Ready-to-Eat (RTE) foods have become a staple across households, office lunches, and travel meals. With rising consumer demand for convenience without compromising quality, manufacturers must adopt efficient, hygienic, and scalable production systems.
A growing RTE brand sought to improve its dry mix processing for instant meal kits, spice blends, and dehydrated soups. Their production line faced hurdles with ingredient segregation, foreign material contamination, and manual mixing inconsistencies—all of which affected product reliability.
To address these concerns, JS Vibro recommended the Vibro Sifter and Ribbon Blender, engineered for food-grade powder and granular processing.
Integrated Screening and Mixing Solutions
The Vibro Sifter was introduced to separate fine powders and ingredients like rice flakes, dehydrated vegetables, and seasoning bases—removing lumps and ensuring smooth material flow.
The Ribbon Blender offered precise blending of multiple ingredients including salt, masala, flavor enhancers, and stabilizers. Its design supported uniform coating, reduced blend variation, and enhanced final product flavor.
Key Outcomes with JS Vibro
- Accurate Ingredient Control: Prevents separation of spices, powders, and inclusions
- Batch Uniformity: Ensures taste, color, and texture remain consistent
- Hygienic Food Contact Design: Built with stainless-steel, easy-to-clean surfaces
- Dust-Free Processing: Enhances workplace cleanliness and air quality
- Compact and Scalable: Ideal for medium to large-scale RTE production
