Elevating Tea Production with JS Vibro’s Precision Screening and Blending Technology
Tea is more than just a beverage—it’s a global staple, appreciated for its variety, aroma, and flavor. From loose leaf and dust grades to herbal infusions and flavored blends, manufacturers must maintain strict quality standards in terms of cleanliness, consistency, and presentation.
A reputed tea manufacturer, known for its premium blends, partnered with JS Vibro to enhance its production capabilities. The company was facing challenges with inconsistent leaf sizing, presence of stems and dust, and uneven mixing of herbs and natural flavors—all of which affected the quality and customer satisfaction.
The Vibro Sifter was installed at the primary sorting stage to carefully separate oversized particles, broken leaves, and fine dust from the finished product. Its gentle yet effective vibration ensured the structural integrity of the tea leaves was maintained—essential for preserving aroma and infusion quality.
To produce specialty blends such as cardamom chai or mint-infused green tea, the Ribbon Blender was introduced to uniformly combine tea leaves with herbs, spices, or liquid flavoring. The blender delivered smooth and even mixing without crushing delicate ingredients, resulting in consistent batches with balanced taste and visual appeal.
Prior to implementing JS Vibro’s solutions, the facility relied on manual screening and drum-style mixers, which led to flavor imbalance, foreign matter issues, and slow batch turnaround. The upgrade to automated and hygienic equipment transformed their workflow—improving batch consistency, hygiene standards, and operational speed.
Key Advantages with JS Vibro:
- Consistent Leaf Quality: Efficient removal of fines and oversized particles.
- Balanced Flavoring: Homogeneous blending of teas, spices, and flavor elements.
- Minimal Product Damage: Gentle processing preserves leaf shape and scent.
- Hygienic and Easy-to-Clean: Supports food safety compliance with stainless-steel design.
- Efficient Batch Turnaround: Faster recipe changes and reduced manual handling.
